Sweg Motor Sweg Motor

Resolver 4KW 3000RPM 72V IP67 3 Phase DC PMSM S9 97% Efficiency Red Copper Hairpin Winding Permanent Magnet Synchronous Motor

Product Description

Permanent Magnet Synchronous Motor (PMSM)

The PMSM series is widely used in stable power output scenarios such as vehicles and machine tools. Composed of highly reliable core components, including high-temp stable permanent magnets, high-performance hairpin windings, reluctance resolvers, and high-performance bearings, this motor provides users with a long-term safe and reliable product experience and service.
⚙️

Features

  • Operating Temp: -30°C~150°C
  • Stable Service Life: > 5 years
  • Duty Cycle: S9
  • Rated Voltage: 72V
  • Rated Speed: 3000RPM
  • Cooling: Natural Air
  • Precision: Zero Point Error ≤0.3°
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Customer Values

  • Higher Durability: IP67 protection and high-temp magnet stability.
  • Noise Immunity: Electrical protection for longer equipment uptime.
  • Cost Efficient: Optimized structure minimizes service costs.
  • High Redundancy: Design redundancy reduces after-sales issues.

📊 Technical Specifications

Item Name Specification Item Name Specification
1Model#YL-EM-4KW-150-A9Rated Power4KW
2TypeThree-phase PMSM10Peak Power8KW
3Pole pairs411Duty CycleS9
4Rated VoltageDC 72V12ProtectionIP67
5Rated Speed3000RPM13Operation Temp-30ºC~150ºC
6Peak Speed6000RPM14Temp SensorNTC 10K 3435
7Rated Torque12.7N.m15EncoderReluctance resolver
8Peak Torque70N.m16Zero Error≤0.3º

Position Encoder Parameters

Name Specification
Pole Pairs4
Power Supply10K HZ AC7V rms
Transformer Ratio0.286±10% static / ±2% dynamic
Electrical Error≤15′
Input Impedance110±10Ω
Min. Zero Point Error≤0.3º
Recommended ChipAD2S1210WDSTZRL7
Encoder Detail

Low-voltage Connector Comparison

Connector 1
Connector 2
# Name Specification
1Motor connectorDJ70816Y-1.8-11
2Controller connectorDJ70816Y-1.8-21

PIN Definition (DJ70816Y-1.8-11)

Electrical Parameters
Port Color Aperture (mm) Definition
1Brown7.5NTC -
2White7.5Sin +
3Yellow7.5Cos +
4Red7.5R1 +
5Grey7.5NTC +
6Blue7.5Sin -
7Green7.5Cos -
8Black7.5R1 -

Internal Structure & Design

Internal view 1
Internal view 2

Internal Spline Parameters

Spline Detail

Real Permanent Magnet Synchronous Motor

Is your motor a real Synchronous Motor?

Those with incremental encoders built in are actually NOT real Synchronous Motors!

Sync Tech

Our PMSM Advantage

✓ Smooth and stable torque output

✓ Precise Control

✓ Low Heat & Power Consumption

✓ Minimum Zero Point Error ≤0.3°

Standard BLDC Motor

✗ High torque pulsation

✗ High noise

✗ Potential higher heat

🛠️ High Performance Materials

Winding Material

100% Red Copper Winding: Long service life, low energy loss, and high efficiency.

Hairpin Winding

Hairpin Winding: Space optimized, low noise, and high overload redundancy.

IP67

IP67 Protection

100% Dustproof

Survives 0.5 hour soaking in 1m water; born for harsh environments.

Advanced Lamination

High Performance AHV series silicone steel with low iron loss and eddy current loss.

Lamination
Magnet

UH Series Permanent Magnet

Stable at 180°C high temperature with no degaussing and low magnetic loss.

SKF Bearings

High performance double row angular contact ball bearings for maximum stability.

Bearings

⚖️ Series Model Comparison

Name 4KW-A-H 4KW-A 5KW-B 7.5KW-C 10KW-D 10KW-E
Rated VoltageDC72VDC72VDC72VDC72VDC96VDC96V
Rated Speed (RPM)300030003500350026003000
Rated Torque (N.m)12.712.713.720.53531.8
Peak Torque (N.m)7070808590140
Peak Power (KW)8812202225
ProtectionIP65IP67IP67IP67IP67IP67
Operation Temp-30~150ºC-30~150ºC-40~150ºC-40~150ºC-40~150ºC-40~150ºC

Frequently Asked Questions

Q1: What is the benefit of the reluctance resolver used in these motors?
The reluctance resolver acts as an absolute encoder, offering higher reliability in harsh conditions compared to optical or magnetic encoders. It is resistant to water ingress, high voltage, vibration, and extreme temperatures.
Q2: How does hairpin winding improve motor performance?
Hairpin winding optimizes internal space, which reduces heat generation and noise while providing high overload redundancy, allowing the motor to handle peak loads more effectively than traditional winding methods.
Q3: Can the motor operate in extreme temperatures?
Yes, the motor is designed to operate stably between -30°C and 150°C. Certain models in the series are even rated for temperatures as low as -40°C. The UH series magnets ensure no degaussing even at 180°C.
Q4: What does the IP67 protection rating guarantee?
An IP67 rating means the motor is 100% dustproof and can withstand being submerged in up to 1 meter of water for 30 minutes, making it ideal for outdoor or harsh industrial environments.
Q5: Why is this referred to as a "Real" Synchronous Motor?
We synchronize the home position of the encoder, the motor, and the controller. With a position synchronized performance of ≥98% and a minimum zero-point error of ≤0.3°, it provides much more precise control than standard BLDC motors.
Q6: What kind of bearings are used in the assembly?
The motors utilize high-performance SKF double-row angular contact ball bearings, ensuring smooth rotation, high load capacity, and a service life of more than 5 years.

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